Designs are based on accumulated know-how from long experience, basic layout are far superior in practicality and efficiency.Here are few typical standard layouts.We standardize many other layouts (the layout dimensions vary depending on the size of the product to be handled, pallet size etc).
(Pallet = 1100 W × 1100 L)
II - 2
It is a type of loading on a pallet on the floor (pallets can be stacked and used).It is a simple system that can be installed only with feed conveyor, robot, safety fence.
III - 1
By using a conveyor,it is a type that automatically conveys pallets.It can correspond to high performance line.
III - L
It is a type that pallets are conveyed automatically at right angles.A layout according to the installation place can be assembled, and work space can be secured.
III - LW
Combines pallet automatic conveyance line, and it is a type which stacks products of 2 lines at the same time.
III - 3
Empty pallets pass through the lower side of the robot and flow to both sides.By placing the magazine behind the robot, you can effectively utilize the space.
III - Special
Combine pallet automatic conveying lines and stack type products of 3 lines at the same time.
3D Example Layouts
Pallet Onfloor Type
We will deliver equipment that can deliver outstanding reliability and cost merit.
Automatic Pallet Transport Type
In order to meet various needs, we have enriched peripheral equipments.
Space Saving (Operating Area)
Fuji Ace realizes space saving by making it cylindrical coordinate type in order to make effective use of limited
Cylindrical Coordinate Type (Fuji Ace)
If there is an area unnecessary for loading, it is possible to secure the safety even if space is saved by cutting the operating area with a mechanical stopper.Because it is only the operation area necessary for palletizing, it can be installed in the lowest given space.
Polar Coordinate Type
The motion area required for palletizing is a square.In polar coordinates, there is an unnecessary motion area outside this square.As a result, a large installation space is required to install the safety fence outside the operating area.
Fuji ace system specification [Variation of all 4 models]
We will propose an optimum palletizing system with a repertoire rich robot to help our customers "cost reduction" and "energy saving"
||Cylindrical coordinate type
|Maximum payload (including hand)
||1200 times / hour
||1600 times / hour
||1800 times / hour
||600 times / hour
|Degree of freedom of motion
||Standard 4 axes (optional additions possible)
||Z axis (up and down)
|R axis (front and rear)
|Θ axis (turning)
|A axis (Wrist)
|Teaching storage area
||Standard 120 blocks (10 stages × 10 steps) (Option can be added)
||200 / 220V 50 / 60Hz
|Required electric capacity
|Required air pressure capacity
||120 Nl / min
||160 Nl / min
||225 Nl / min
||280 Nl / min
|Body weight (excluding hand)
The above specification differs depending on various conditions and layout
Maximum payload and maximum processing capacity do not correspond.
* For Request capacity, We will select the most suitable model according to your specifications, so please do not hesitate to contact us.
Even with handling of heavy loads, we have a fork to prevent falling by any chance, and we will handle the products reliably.
Box, Bag, Pallet Combination
Handle box lines and bag lines with one robot.In addition, the robot also supplies pallets.
Bag (high speed)
It is a hand that gathers the know how of Fuji Ace with an overwhelming share in the bag industry.
To handle at high speed, handles two bags at the same time, and can also handle one bag at a time.
It is a hand that loads while placing the plastic crates.
It is a hand designed exclusively for handling 18 liters tank securely.
I will handle long boards. Corresponding to corrugated boards also.
Depalletize the raw material stacked on the pallet and supply it to the dismounting machine one bag at a time.
P Case Bulk Depalletizer
Depending on the specification of the case, handling at loading will be carried out delicately, and handling to ensure grip will be carried out.
We supply PET bottles and bottles to the production line.Robot grippers for surface pickup and column pickup are available for installation space and specifications.
Attach the supplied cardboard sheet and supply it to the caser. Handling is possible up to the last sheet. Position correction function, under sheet detection as standard features.
It is a gable top special hand.It can also be used as plastic case or cardboard case.
PET Bottle, Bottle
The automatic pitch adjustment function is carried. It is possible to deal with multiple varieties with less type change parts.
It is a hand for bags.Using suction pads tailored to the work, gentle handling is possible.
It is compatible with bag shape and can be used for various kinds of work.