Fuji Expertise

Heavy Payload Robotic Palletizer in India

Basic Layout

We understand how End Effectors play an intricate role in successful robotic palletizing applications. Given this critical point, we have spent years developing and refining high quality and cost effective End Effectors. Below is a small example of our End Effector designs.

II - 2

It is a type of loading on a pallet on the floor (pallets can be stacked and used). It is a simple system that can be installed only with feed conveyor, robot, safety fence

High Speed Robotic Palletizer in Ahmedabad

III - 1

By using a conveyor,it is a type that automatically conveys pallets.It can correspond to high performance line.

III - L

It is a type that pallets are conveyed automatically at right angles.A layout according to the installation place can be assembled, and work space can be secured.

III - LW

Combines pallet automatic conveyance line, and it is a type which stacks products of 2 lines at the same time.

III - 3

Empty pallets pass through the lower side of the robot and flow to both sides.By placing the magazine behind the robot, you can effectively utilize the space.

Heavy Payload Robotic Palletizer Gujarat

III - Special

Combine pallet automatic conveying lines and stack type products of 3 lines at the same time.

3D Example Layouts

Pallet Onfloor Type

We will deliver equipment that can deliver outstanding reliability and cost merit.

palletizing industrial robots in Gujarat

Automatic Pallet Transport Type

In order to meet various needs, we have enriched peripheral equipments.

Space Saving (Operating Area)

Fuji Ace realizes space saving by making it cylindrical coordinate type in order to make effective use of limited space.

Cylindrical Coordinate Type (Fuji Ace)

If there is an area unnecessary for loading, it is possible to secure the safety even if space is saved by cutting the operating area with a mechanical stopper.Because it is only the operation area necessary for palletizing, it can be installed in the lowest given space.

Polar Coordinate Type

The motion area required for palletizing is a square.In polar coordinates, there is an unnecessary motion area outside this square.As a result, a large installation space is required to install the safety fence outside the operating area.

EC - 102

EC - 171

EC - 201/201 W

Specifications

Fuji ACE system specification [Variation of all 4 models]
We will propose an optimum palletizing system with a repertoire rich robot to help our customers "cost reduction" and "energy saving"

Fuji ACE Modal		EC-102	EC-171HS/HD	EC-201HS/HD	EC-201W
Type of Motion		Multi-Articulated
Action Mode		Cylindrical
Load Capacity (Including End Effector)		160kg(340lbs)	80kg(170lbs)/ 160kg(340lbs)	70kg(150lbs)/ 200kg(400lbs)	320kg(700lbs)
Palletizing Capacity (cycles/hour)		1200	1500/1000	1800/1600	600
Degree of freedom		4 axis
Operating Area	Z axis (vertical)	2300mm (90.5*)	2400mm (94.75*)	2300mm (90.5")
	R axis (longitudinal)	1500mm (59*)	1600mm (63.12")	1500 mm (59*)
	Theta axis (rotation)	330 °
	Alpha axis (wrist)	330 °
Repeatability		0.5mm		+0.5mm
Memory		120-400programming locations available
Teaching method		Teaching playback / Teaching Support
Power Requirements		(200/220V, 3phase. 50/60 Hz)
Power Peripheral Consumption (Without Equipment Load)		3.5Kva/9.2amps	4Kva/ 10.5 amps	6.5Kva/ 17 amps	7Kva/18.4 amps
Robot Weight (Without End Effector)		700kg (1544lbs)	750kg (1654lbs)	1150kg	(2536lbs)
Pneumatic Standard Fuji Consumption ("Using Case or Bag End Effector		*5.7SCFM @ 70psi(0.5MPa)

The above specification differs depending on various conditions and layout. Maximum payload and maximum processing capacity do not correspond.

End Effectors

Carton Box

Even with handling of heavy loads, we have a fork to prevent falling by any chance, and we will handle the products reliably.

Box, Bag, Pallet Combination

Handle box lines and bag lines with one robot. In addition, the robot also handles pallets.

Bag (high speed)

It is a hand that gathers the know how of Fuji Ace with an overwhelming share in the bag industry.

Board

It will handle long boards and can also handle corrugated boards.

Bag Depalletizer

Depalletize the raw material stacked on the pallet and supply it to the dismounting machine one bag at a time.

P Case Bulk Depalletizer

Depending on the specification of the case, handling at loading will be carried out delicately, and handling to ensure grip will be carried out.

Bag (double)

To handle at high speed, handles two bags at the same time, and can also handle one bag at a time.

P Box

It is a hand that loads while placing the plastic crates.

Polytank

It is a hand designed exclusively for handling 18 liters tank securely.

Bulk

We supply PET bottles and bottles to the production line.Robot grippers for surface pickup and column pickup are available for installation space and specifications

Cardboard Sheet

Attach the supplied cardboard sheet and supply it to the caser. Handling is possible up to the last sheet. Position correction function, under sheet detection as standard features.

Gable Top

It is a gable top special hand.It can also be used as plastic case or cardboard case.

PET Bottle

The automatic pitch adjustment function is carried. It is possible to deal with multiple varieties with less type change parts.

Bag (Food)

It is a hand for bags.Using suction pads tailored to the work, gentle handling is possible.

Bag (Medicine)

It is compatible with bag shape and can be used for various kinds of work.

We're dedicated to resolving a wide range of challenges in Palletizing and De Palletizing application. Feel free to reach out to us for expert solutions

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